Ordinary factory or smart factory
The warehouses of ordinary factories mostly adopt a "shelf stacking+manual errand" mode. Parts are either piled up on the ground or placed on low shelves, and finding goods relies entirely on workers recording their location and flipping through the ledger. Sometimes it takes half an hour to find a single part; The transportation of materials relies entirely on manual driving of forklifts, which is not only time-consuming but also prone to collision damage. When encountering heavy components, it requires the cooperation of several people to move, resulting in low efficiency and safety. More importantly, when a part is urgently needed on the production line, it often has to wait for the warehouse to gather all the materials, and the production pace is completely slowed down by logistics.
However, in the three-dimensional intelligent warehousing center of the Kaili 5G smart factory, several meters high three-dimensional shelves stand neatly, and AGVs shuttle through them flexibly. With the high-speed connectivity of the 5G network, the entire process of material storage, warehousing, and distribution is automated. This is not only an upgrade of equipment, but also a smart reshaping of production logic and efficiency.
AGV · Hidden Robot -5G Empowers Small Hand Movers
The full name of AGV latent robot is Automated Guided Transport Vehicle, which is a mobile carrier that does not require manual driving and can perceive paths and avoid obstacles through specific technologies. Simply put, it is an intelligent moving robot that can navigate, work, and think on its own. It is equipped with laser radar and visual sensors, which can see the surrounding environment in real time; It also integrates 5G network and intelligent algorithms, which can instantly receive instructions, report situations, and independently plan the optimal route and flexibly avoid obstacles.
Here, you can't see the scene of employees busy searching in the shelves, instead, there are quiet and efficient AGVs. Directly subverting the passive mode of 'people revolving around materials', thus achieving an active response of' materials revolving around production '.
Intelligent linkage throughout the entire process----Full process intelligent linkage - real-time collaboration and dynamic optimization
The true 'wisdom' is reflected in the system's high degree of collaboration and adaptability. When the production line starts assembling a dedicated tanker truck and needs to retrieve production components, workers only need to lightly tap at the terminal, and the "scheduling brain" will immediately take action. Firstly, instruct the robotic arm of the three-dimensional warehouse to accurately extract the corresponding chassis and seals. Then, based on the real-time road conditions in the workshop, assign tasks to the nearest forklift AGV and latent AGV respectively: the forklift AGV is responsible for lifting, the latent AGV is responsible for transporting, and the two small cars synchronize their positions in real-time through the 5G network, automatically planning the optimal path and accurately arriving at the receiving station of the production line.
More importantly, this logistics system is' live '. It is not a fixed route drawn, but relies on 5G and intelligent scheduling algorithms to dynamically optimize like real-time navigation. If there is a temporary equipment maintenance or other AGV operation on a certain channel, the central dispatch system will immediately re plan the route for subsequent vehicles. The entire process is completely autonomous, without any manual intervention.
What is the value to customers?What is the value to customers? Comprehensive upgrade of quality and delivery capability.
The value of AGV systems will ultimately translate into product advantages that customers can personally feel. Firstly, higher and more stable quality. Fully automated unmanned delivery means that material handling achieves zero collisions, errors, leaks, and confusion, completely eliminating the possibility of appearance damage or incorrect parts due to manual handling, and ensuring product quality consistency from the source.
Next is more precise and reliable delivery. Accurate and timely material supply, almost no need to wait on the production line, stable and controllable production pace, which makes the cycle from scheduling to delivery of orders more precise and reliable, ensuring more secure production planning. Lastly, there is a more agile responsiveness. This flexible system can quickly respond to configuration changes and even handle urgent insertion requirements, providing customers with manufacturing services that combine scale efficiency and personalized flexibility.
As a core component of Kaili's national level 5G smart factory, the AGV three-dimensional warehousing system combines "5G+intelligence" technology to solve the logistics pain points of traditional specialized automobile production and redefine the intelligent manufacturing standards of the specialized automobile industry. Here, 'wisdom' is not an abstract concept, but the precise shuttle of every AGV, seamless delivery of every material, and efficient fulfillment of every order.
Kailion always believes that true intelligent manufacturing lies in the innovation of every detail. Transforming technology into tangible value for customers - better quality, more accurate delivery, faster response. This factory is not only a showcase of equipment upgrades, but also a solid step for Kaili towards an efficient, lean, and sustainable manufacturing future. And there are more high-tech devices inside this national level 5G smart factory, which will introduce everyone together in the future. Stay tuned!